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No Surprises - What Takes Place When Building a New Pork Facility PDF Print E-mail

Audio DVD Script - Release Date:  March, 2007

Listed here is the script of the DVD "No Surprises - What Takes Place When Building a New Pork Facility."

 

Indiana’s pork industry is in a growth phase that’s helping to keep farm families on the land -- preserving our farming tradition and protecting the land. This DVD highlights some of the Indiana farm families who are expanding or constructing new state of-the-art pork production buildings and what takes place in the construction of these facilities.

The DVD was produced by Indiana Soybean Alliance in cooperation with the Indiana Pork Producers. Copies of the DVD are available by ordering at this web site.

 
Script

Narrator:
INDIANA HAS A PROUD AGRICULTURAL TRADITION.  AND, ONE OF THE KEY SECTORS OF INDIANA’S AGRICULTURE IS PORK PRODUCTION.

IN FACT, INDIANA RANKS 5TH IN THE NATION IN PORK PRODUCTION.  AND, THE HOOSER STATE’S 3-THOUSAND PORK FARMS CONTRIBUTE MORE THAN 3-BILLION DOLLARS TO THE STATE’S ECONOMY.

THAT HELPS KEEP OUR RURAL COMMUNITIES STRONG.  AND, INDIANA PORK PRODUCERS TAKE PRIDE NOT ONLY IN CONTRIBUTING TO THEIR COMMUNITIES, BUT IN BEING RESPONSIBLE STEWARDS OF THEIR LAND AND ANIMALS. 

BUT, OVER THE PAST 2-DECADES INDIANA’S PORK INDUSTRY HAS GOTTEN SMALLER.
IN FACT, THE NUMBER OF PIGS IN INDIANA TODAY IS STILL ONLY ABOUT HALF OF WHAT IT WAS 20-YEARS AGO.

NOW, THE INDIANA PORK INDUSTRY IS IN A GROWTH PHASE THAT’S HELPING TO KEEP FARM FAMILIES ON THE LAND -- PRESERVING OUR FARMING TRADITION AND PROTECTING THE LAND.

FARM FAMILIES ACROSS THE STATE ARE CONSTRUCTING NEW STATE-OF-THE-ART PORK PRODUCTION BUILDINGS…OR EXPANDING AND MODERNIZING THEIR EXISTING FACILITIES.
Narrator:
FOR EXAMPLE, MIKE BEARD HAS CONTINUED TO EXPAND HIS PORK OPERATION OVER THE YEARS AS A WAY TO KEEP THE FAMILY FARM VIABLE.

Mike Beard, Indiana pork producer:
1:58:08  “The late 90s we began building quad barns, these are barns that hold 4 thousand head of hogs and they’re wean to finish operations, bring the small pigs in and send the big pigs out.”  (:14)

Narrator:
JEFF CROWELL IS A GRAIN FARMER WHO LOOKED AT MANY OTHER OPTIONS TO CONTINUE THE FAMILY FARM TRADITION BEFORE DECIDING THAT BUILDING A NEW QUAD-BARN FOR CONTRACT PORK PRODUCTION WAS THE WAY TO GO FOR HIM.

Jeff Crowell:
1:11:46  We're putting up a 4 thousand head wean to finish building, that will roughly produce 8 thousand head a year. (:09)

Narrator:
DARRIN WAGNER GREW UP ON A FARM BUT BEGAN HIS CAREER AS A MECHANIC IN TOWN.  NOW, HE AND HIS WIFE TINA DECIDED THEY WANT THEIR FAMILY TO RETURN TO THEIR FARMING ROOTS BY GETTING INVOLVED IN PORK PRODUCTION.

Darrin Wagner:
2:02:08  “We’re starting three new finish houses to take the pigs out of our existing nursery.  It’ll be a continuous flow unit, virtually running the pigs from wean to finish then, and marketing them as a grown animal.” (:13)

Tina Wagner:
2:14:56 “We decided this was our future, this is what we needed to do for our family.” (:07)

Narrator:
BEFORE THESE PORK PRODUCING FAMILIES GET CLOSE TO BREAKING GROUND ON A NEW BUILDING, THEY MUST FOLLOW STRICT STATE REGULATIONS TO INSURE THEIR OPERATIONS WILL NOT IMPACT THE ENVIRONMENT, THE WATER QUALITY, OR THEIR NEIGHBORS.

Mike Veenhuizen, President, Livestock Engineering Solutions:
1:17:23 “In fact, Indiana and the hog industry is a zero discharge industry and what that means is that there are, we're not allowed to discharge to surface water in the state.  Similar to what municipalities, or wastewater treatment facilities, or even manufacturing sites, they have an allowable discharge and we have an allowable discharge of zero.  So as a result of that, we're basically faced with having to build to a standard that's as stringent or more stringent than any of the other industries.”  (:38) 

Narrator:
TO INSURE THERE ARE “NO SURPRISES” WHEN
A FARM FAMILY NEAR YOU MOVES TO ADD A PORK PRODUCTION FACILITY OR EXPAND AN EXISTING PORK OPERATION, THERE ARE A NUMBER OF FACTS YOU SHOULD KNOW.

FIRST, NO PORK OPERATION CAN BE BUILT IN INDIANA TODAY WITHOUT GOING THROUGH AN EXTENSIVE PERMITTING AND COMPLIANCE REVIEW PROCESS REGULATED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT, KNOWN AS IDEM.

THIS OVERSIGHT AND REGULATION IS ON-GOING AND BEGINS EVEN AS A PRODUCER IS SELECTING THE SITE WHERE A NEW BUILDING FOR PORK PRODUCTION WILL BE LOCATED.
Narrator:
TOM PARK, WITH IDEM, IS ONE THOSE WHO CONDUCTS ON-SITE INSPECTIONS BEFORE, DURING AND AFTER CONSTRUCTION OF A PORK PRODUCTION FACILITY.

Tom Park, IDEM Office of Land Quality, Confined Feeding Section:
1:16:09  “Most applications that come into the Confined Feeding Section are very well prepared and before people even submit applications, they’ve taken time to contact our section, to get guidance information, to be well prepared to prepare these applications for approval.” 

Bob Bridges, Mayor, City of Rushville, IN:
1:24:27  “They want to be good neighbors also and don’t intend to do anything that are harmful to anybody that lives around them. 1:29:29  I know I probably had some misconceptions about hog operations because I haven’t been around them for several years.  But, again, I’ve found that the permitting process by IDEM is very restrictive and that’s a good thing.” (:28)

Narrator:
ONCE THE EXTENSIVE APPLICATION AND PERMITTING PROCESS IS COMPLETE, AND THE APPROVALS ARE IN FROM IDEM, THEN A PRODUCER CAN MOVE FORWARD WITH CONSTRUCTION OF THEIR NEW BUILDINGS.

FOR A FARM FAMILY TODAY, A TYPICAL,
AVERAGE SIZED FACILITY IS KNOWN AS A QUAD-BARN.  THAT IS:  4-ROOMS UNDER ONE ROOF THAT HOLD UP TO 4-THOUSAND ANIMALS.

Narrator:
THESE AND OTHER TYPES OF MODERN PORK BUILDINGS ARE ENGINEERED FROM BELOW THE GROUND UP WITH FEATURES THAT PROVIDE A CLEAN, COMFORTABLE ENVIRONMENT FOR THE ANIMALS, AND SAFE, EFFICIENT CONTAINMENT OF THE MANURE, WHICH IS A VALUABLE NUTRIENT RESOURCE FOR GROWING CROPS.

IN THESE MODERN ENCLOSED BUILDINGS, ANIMAL COMFORT IS TOP-NOTCH, WITH TEMPERATURE, AIR QUALITY AND VENTILATION SYSTEMS NOW COMPUTER CONTROLLED.

Jeff Crowell:
1:15:30 “We’re planning on building this because it’s a better environment for the animals, and it also lets us utilize the nutrients on our soils and on our ground.  And, it’s just a better environment for myself and my family to work in.” (:18)

Narrator:
IF A NEW PORK FACILITY IS BEING BUILT IN YOUR AREA, AND YOU’RE INTERESTED IN SEEING THE PROJECT, CONTACT THE PORK PROUDCER TO ARRANGE A TOUR.

MIKE BEARD RECENTLY HOSTED AN OPEN HOUSE SO NEIGHBORS COULD LEARN ABOUT WHAT HAPPENS ON HIS FARM.

Mike Beard, Indiana pork producer:
2:00:40  “They were very surprised at the technology that exists today in the pork industry.  How we handle the waste, what we do to eliminate the presence of odor or at least mitigate the odor, and how we treat the animals.”  (:19)

Narrator:
SOME FACILITIES ARE DESIGNED WITH “DEEP PITS”, MEANING THE MANURE NUTRIENTS ARE COLLECTED UNDERNEATH THE BUILDING IN A WATER-TIGHT, LEAK-PROOF, STEEL-REINFORCED CONCRETE TANK.

Mike Veenhuizen, President, Livestock Engineering Solutions:
1:05:02  “We just don't go and dig a hole and pour some concrete and say we're done, it's a very precise construction practice or construction method in order to get a sound, and really an efficient and a tank that's going to last for the length of the building.  Part of that's in the concrete specification, the high strength concrete that based on the American Concrete Institute, ACI and NRCS standards is considered to be water-tight concrete.”   (:30)

Narrator:
EACH NEW PORK FACILITY IN INDIANA IS REQUIRED TO HAVE THE CAPACITY TO STORE   MANURE FOR AT LEAST 180-DAYS.

THEN, WITHIN THAT 180 DAYS, USUALLY IN THE SPRING OR FALL AND WHEN SOIL AND WEATHER CONDITIONS ARE RIGHT, FARMERS TAKE THE MANURE OUT AND CAREFULLY APPLY IT TO FARM-LAND AS A VALUABLE ORGANIC FERTILIZER FOR CORN AND OTHER CROPS.

Jerry Warren, Indiana pork producer:
1:02:28  “It is an organic fertilizer.  We analyze our manure each year for the nutrient value, and then we match that very carefully to the needs of our crop.  We’re very aware of how many nutrients a bushel of soybeans or a bushel of corn takes out of the ground, and we match those draws on the ground to our manure applications each fall.” (:21) 

Narrator:
JUST LIKE ANY OTHER CONSTRUCTION PROJECT SUCH AS BUILDING A HOUSE, NEIGHBORS WILL NOTICE A BRIEF PERIOD OF ACTIVITY WHEN A NEW FACILITY IS GOING IN - WITH A CONSTRUCTION CREW ON-SITE DURING THE BUILDING PROCESS.  BELLAR CONSTRUCTION IS ONE OF THE INDIANA COMPANIES WORKING TO BUILD NEW PORK PRODUCTION FACILITIES.

Chuck Bellar, Bellar Construction:
2:23:02 “When we’re in the local area, we have a crew of 15 to 20 people that would be using the local restaurants, and gas stations and stuff so usually most of those local town people are a little upset when we do leave an area, because we’re taking a lot of business away.” (:20)

Darrin Wagner, Winimac, IN
2:07:29  “Bellar Construction Management Incorporated is doing the project, they are, they pretty much brought everything with them as a complete package.  The local impact – I mean we are using some local electricians, and of course the REMC, the rural electric company will be you know a big part of this.  We will be a large consumer and they will be providing service here.” (:27)

Narrator:
EVEN AS NEW BUILDINGS ARE BEING CONSTRUCTED, PORK PRODUCING FAMILIES ARE INCLUDING DESIGN ELEMENTS THAT WILL MAKE THEIR FARMS AS PLEASING VISUALLY AS THEY ARE ENVIRONMENTALLY FRIENDLY – TO THE BENEFIT OF THE SURROUNDING COMMUNITY.

Darrin Wagner:
2:04:54  “We try to be very proactive in the eyes of the neighbors and the passersby, just to give the pork producer a positive image.  So that everything looks good and everybody feels a lot better about the product they receive.” (:18)

Tina Wagner:
2:15:14  “When we’re all done and when we get done, I hope that it’s nice for people to drive by and see.  I want people to say oh that looks really nice with the nice trees around it, landscaping and the buildings nice and things picked up.” (:16)

Narrator:
ANOTHER EXAMPLE: IN FLORA, INDIANA PORK PRODUCER JASON OYLER PLANTED 12-HUNDRED FEET OF TREES AROUND HIS BARNS TO BEAUTIFY THE PROPERTY AND SERVE AS A WIND BREAK.

Jason Oyler, Double J Facilities, Flora, IN:
3:21:14  “We got a lot of neighbors around here, not too many super close, but you know they live here and we got hogs here too, and we have to work together.  And this is something I just wanted to do to be neighbor friendly.” (:15)

Narrator:
ONCE A NEW PORK FACILITY IS UP AND RUNNING, YOU MAY NOT NOTICE MUCH ACTIVITY OUTSIDE, OTHER THAN AN OCCASIONAL VISIT FROM A FEED TRUCK OR A TRUCK MOVING ANIMALS TO A NEW LOCATION.

Wayne Williams, Clinton County Commissioner:
1:42:30  “We’re the 2nd largest pork producing county in the state, have been for many, many, many years and we’ve got people and hogs that have been living here together for a long time with very little conflict and very little problem.” (:11)

Narrator:
ON THE OTHER HAND, FOR PORK PRODUCERS, THERE IS AN AMAZING AMOUNT OF ACTIVITY NOT ONLY IN CARING FOR THE ANIMALS, BUT IN MONITORING EVERY ASPECT OF THEIR FARM.  

THIS INCLUDES DAILY INSPECTIONS OF WATER LINES, WEEKLY INSPECTIONS OF MANURE STORAGE AND EQUIPMENT, ON-FARM VISITS FROM INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT INSPECTORS, AND ACTIVITY AND COMPLIANCE REPORTS BACK TO IDEM.   KEEPING UP WITH ALL THESE TASKS IS ESSENTIAL TO A WELL-RUN, SUCCESSFUL FAMILY PORK PRODUCING OPERATION, AND IT’S JUST PART OF THE DEDICATION PORK FARM FAMILIES HAVE TO BEING GOOD NEIGHBORS.

Bob Bridges, Mayor, City of Rushville, IN:
1:23:27  “I think that we have to go out here and educate the public that the pork producers are a very educated group of people, they know what they’re doing, they’re highly regulated.  1:23:55 Are knowledgeable of what they’re doing and they will not intentionally be harmful to anyone.”  (:23)

Mike Veenhuizen, President, Livestock Engineering Solutions:
1:12:27 “I am impressed with the commitment that a pork producer puts into their job.  They're, they take pride in what they're doing and they really take pride in being a positive part of their small community and a positive part of the industry itself and in their own operation, they really have expressed a high level of professionalism, they take their job seriously, and they take their responsibilities seriously as it relates to both their objectives and the regulatory and environmental responsibilities.” (:41)

Narrator:
THE OPPORTUNITY IS CLEAR: GROWING PORK PRODUCTION CAN HELP RE-VITALIZE INDIANA’S RURAL ECONOMY AND PRESERVE OUR FARM FAMILY TRADITIONS – WHILE AT THE SAME TIME PROTECTING THE STATE’S ENVIRONMENT.

INCREASING PORK PRODUCTION NOT ONLY BENEFITS PORK PRODUCERS, IT KEEPS FARM FAMILIES ON THE LAND AND BENEFITS GRAIN FARMERS, AS WELL AS ALL THE BUSINESSES ON MAIN STREET.  IT EVEN HELPS YOU….IN WAYS YOU MIGHT NOT THINK OF.

Wayne Williams, Clinton County Commissioner:
1:40:10  “People probably do not realize the tax base that we can have off these confinement buildings where there are hogs or other kinds of livestock.  Many of our pork producers, our larger pork producers here, will pay 20, 30 maybe even closer to 40 thousand dollars a year in property tax, which is quite a little bit, and one of the nice things about that is you really don’t have a lot of expenses as county government with that.” (:26)


Narrator:
THE PROPERTY TAX DOLLARS GENERATED BY A   QUAD PORK BARN ARE DOLLARS THAT HELP FUND YOUR COMMNITY’S SCHOOLS, ROADS, AND LOCAL SERVICES.

THEREFORE, AN INCREASE IN INDIANA’S PORK PRODUCTION PROVIDES REAL BENEFITS TO A VAST SEGMENT OF THE RURAL COMMUNITIES WHERE SO MANY OF US LIVE AND WORK.


IF YOU HAVE QUESTIONS ABOUT THE EXPANSION  OF A PORK FARM IN YOUR AREA, FEEL FREE TO  CONTACT YOUR PORK PRODUCING NEIGHBORS, CALL INDIANA PORK AT (317) 872-7500, OR VISIT THE WEBSITE: INDIANAPORK-DOT-ORG

INDIANA PORK PRODUCERS: HELPING TO BUILD STRONG COMMUNITIES.

The End

 

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